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> Jun 2.7l Stroker Build Underway (hks T04z), building the beast lotsa pics :)
StageZilla
post 11 Dec 2005, 11:22 AM
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ok well since blitz mentioned he wouldnt mind some info/pics on the build ill start a dedicated thread.

everything is being assembled at home by myself and my dad, except the head which is being assembled by a local perth shop (still waiting at the moment).

who ever reckons engine buiding is hard are fools, i reckon its piss easy, and its more a pain for the machinist as he sorts everything together and we just assemble as per normal. while double checking everything and setting suitable torque on the jun studs/etc etc.

in the past 3 days of doin the assembly (after work at night) we have thoroughly washed and cleaned the block, installed the block core plugs (12 big ones, 7 little ones.) and oil squiters are in, bearings/crank/main stud girdle are all in and tightened.

next its sorting the piston ring sizes, and then pistons and rods can go in block (rods are already connected to pistons).

so all in all the bottom end is almost done, and the head i am getting back this wednesday hopefully so i can bolt that on (then paint the block) and then all the accessories go on...

check out the pics below and look at the smoothness of that crank hehe, its a shame it gets hidden becuase its a master peice tongue.gif

cheers

Brad








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Googlebot
post 11 Dec 2005, 11:22 AM
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Beer Baron
post 11 Dec 2005, 11:33 AM
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yes it is a sexy crank you big showoff!! haha, looking good mate. smile.gif


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post 11 Dec 2005, 03:10 PM
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Looks interesting.. out of interest how long will it be taking for you to do the full rebuild.


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IMACUL8
post 11 Dec 2005, 03:13 PM
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Looks awesome Brad.

Good luck with it all.

Dan


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Fitzpatrick Spee...
post 11 Dec 2005, 03:55 PM
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your talking to my guy all wrong, its the wrong tone
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engine building isnt hard for people with mechanical thinking, but wait till or if something goes wrong and all the blame can only rest with yourself, and it could be a silly mistake that a professional that works on engines everday wouldnt make. (but they sometimes make other mistakes). Looks good mate good luck with the build, should be a real nice thing when finished!!!


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StageZilla
post 11 Dec 2005, 04:48 PM
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QUOTE(Fitzpatrick Speed Works @ 11 Dec 2005, 03:55 PM)
engine building isnt hard for people with mechanical thinking, but wait till or if something goes wrong and all the blame can only rest with yourself, and it could be a silly mistake that a professional that works on engines everday wouldnt make. (but they sometimes make other mistakes). Looks good mate good luck with the build, should be a real nice thing when finished!!!
*

true true, cant say nuthin till its past 10 000km without a hitch hehe tongue.gif

hoping for head back this wed so totally assembled and in car around the new year (when i get some holidays to do stuff on it)

motor will be totally assembled in about another week or two im hoping smile.gif

thanks for the support

Brad


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StockyMcStock
post 11 Dec 2005, 05:46 PM
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so i take it that's not a standard crank, but a custom grind job? who did it and what did it cost?
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Morgs
post 11 Dec 2005, 05:58 PM
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Its a 2.7L JUN Stroker crank, and yes it looks fantastic!


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StockyMcStock
post 11 Dec 2005, 07:02 PM
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out of interest, why are the bearing faces still black? i would have thought they'd need to be linished back to bare steel before assembly.

nice looking piece of gear though, looks a lot neater than the goddam RB30 cranks i have had out. balancing holes drilled all over the place, looks like a dog's breakfast.

edit: i don't understand why people pay so much for an extra 100ml capacity when you can have an RB30 for such little cost these days. the only advantage i can see is the giant revs the 2.7 is capable of, but that's still a moot point as the RB30 can make the power more easily on lower revs. i guess you can keep your engine number though smile.gif
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Count Grantleyis...
post 11 Dec 2005, 07:19 PM
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Hey,

That's sexy crankshaft! How much is it for the 2.7l crankshaft if you don't mind me asking (PM me if you prefer).

Cheers

Grant
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SteveL
post 11 Dec 2005, 07:43 PM
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QUOTE(StockyMcStock @ 11 Dec 2005, 08:02 PM)
out of interest, why are the bearing faces still black?
*


It's a phosphate coating for corrosion protection. It also helps during break-in by retaining oil on the working surfaces (coating is porous).

Bolting things together is fairly 'easy', the time consuming part with building a performance engine are things like checking bearing clearances with plasti-gauge, which is tedious.
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StageZilla
post 12 Dec 2005, 08:33 AM
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i got the crank/rods/pistons second hand but unopened in boxes smile.gif

the stroker kit with crank/rods/pistons is about $9000 on greenline i think.

i only got it cause i got it cheap and i want the revvy nature of the 26 to remain.

i used to own a rb30et and they just feel too much like a deisel engine.

fall asleep waiting for it to hit redline :lol:

each to their own i guess smile.gif

cheers

Brad


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manage13
post 12 Dec 2005, 09:07 AM
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QUOTE(StageZilla @ 11 Dec 2005, 04:48 PM)
hoping for head back this wed so totally assembled and in car around the new year (when i get some holidays to do stuff on it)

motor will be totally assembled in about another week or two im hoping smile.gif
*


Hey Brad, I wish you were assembling my engine. It has taken me around 9 months at a well known performance work shop (NOT RACEPACE) here in Melbourne. I still haven't got it back yet! sad.gif

I really like the JUN 2.7 kits they are of the highest quality and its high revving capabilities is another positive. Good selection in my books!

Best of luck with the build!
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pnblight
post 12 Dec 2005, 10:01 AM
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brad out of interest what other components are you using?
oil pump
bearings etc
cams
interested in see the whole build picture as i just complete mine and got it running on the wkd woohoo (so far looks really good).


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STD INTERNALS 11.33sec 125.17mph(@480rwhp) now 529.4rwhp 20psi and loving it :devil2:
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StageZilla
post 12 Dec 2005, 09:34 PM
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ok heres the list of engine bits and associated stuff smile.gif

INTERNALS:

JUN 2.7L stroker kit
JUN forged crank
JUN forged connecting rods
JUN cosworth forged pistons
JUN oil pump
JUN head stud kit
JUN big end stud kit
JUN 272 degree/11.35mm lift cams
JUN adjustable cam gears
JUN titanium retainers
JUN heavy duty valve springs
Nismo bearings
HKS metal gasket kit
valve guides
Gates timing belt
n1 waterpump

INTAKE:

HKS T04Z (0.81) turbo
K&N pod filters x 2
Trust stainless steel exhuast manifold
custom 3" aluminium intercooler piping
HKS 50mm external wastegate

EXHAUST:

4" dump pipe into 4" exhaust, to 3.5" after cat
4" magic cat converter
3.5" stainless steel mufflers x 2

FUEL SYSTEM:

sard 1000cc injectors
sard dual entry fuel rail
sard adjustable fuel pressure regulator
bosch 044 fuel pumps x 2
goss intank pumps x 2
Alloy surge tank
twin fuel lines from pumps to engine

DRIVELINE:

custom twin plate clutch
gtr 5 speed gearbox
GTR rear diff and axles
4.3 diff ratios

SUSPENSION:

bilstein shocks
whiteline springs
whiteline/arc swaybars

BRAKES:

R34 gtr v spec front 4 spot brembo calipers
DBA 328mm alloy hat slotted rotors
R32 GTR rear 2 spot calipers
DBA 300mm slotted rotors
brembo front brake pads
bendix ultimate rear pads
stainless steel braided brake lines

OTHER ENGINE BITS:

Autronics SMC ecu
Autronics CDI ignition amplifier
MSD coilpacks
Blitz 102mm thick intercooler
nismo engine mounts
nismo gearbox mount
oil cooler
custom 9L baffled sump

thats about all at the moment...

heres some latest pics of the JUN cosworth pistons and JUN rods, we are currently doin the ring gaps smile.gif









oh and manages13 my block and head machining has taken over 23 weeks alone (NO assembly at all) thanks to those involved angry.gif

cheers guys

Brad


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